6.4
The New Role of Bureau Veritas and the
Co-operation with Sjöfartsinspektionen (Shipinspec)

The B.V. head office for the Nordic countries was located in Copenhagen since 1990. The head office for Sweden was in Gothenburg, the manager was Hans Olsson. Further, there were B.V. offices in Trelleborg, Malmö and Stockholm whose senior and staff surveyors reported to the Gothenburg office. Hans Olsson reported directly to the head office in Paris.

Note: Hans Olsson left the B.V. organisation in August 1998.
There was also a B.V. office in Helsinki which inspected the vessel in Finland as long as she was flying the Finnish flag. The office was no more involved after the flag and name change to ESTONIA.

According to the previous principal surveyor of the BV-Stockholm office, Lars Olof Ålander, N&T had made it a condition for the ESTONIA to remain under classification of B.V. that only one surveyor, namely his junior colleague, Anders Wirstam, should carry out all the required surveys both in respect of class items and the safety items to be inspected on behalf of the E.N.M.B. This was accepted by B.V. and Anders Wirstam from the Stockholm office became the exclusive surveyor for the ESTONIA in all respects. Upon instructions from the head office in Paris he reported directly to the manager of the B.V. head office for Sweden in Gothenburg, Hans Olsson, thereby bypassing the principal surveyor Lars Olof Ålander - see also Enclosure 2.4.3.44.2.
As mentioned before, a contract was agreed also between B.V. and E.N.M.B. and signed already on the 18.08.92 (see Enclosure 6.2.114), which provided that B.V. would act as agent for the Estonian Administration for the purpose of surveying Estonian flag ships with classification certificates issued by B.V. in order to determine the compliance of such vessels with the mandatory requirements of certain International Conventions referred to in Annex 1 - which includes SOLAS 1974. As the contract had already been running since August 1992 it has to be assumed that B.V. had already carried out some inspections of Estonian flag cargo vessels, but was uncertain about the requirements in respect of car/passenger ferries like the ESTONIA. Therefore B.V. sought the assistance of Shipinspec. The approach, however, was not made by B.V. but by S.-C. Forsberg and Ulf Hobro from N&T, although both Hans Olsson and Anders Wirstam are ex Shipinspec employees and Wirstam had actually been working under the head of the Stockholm office of Shipinspec, Ulf Beijner, who was now contacted by Forsberg/Hobro.

Note:

Hans Olsson - born in 1944 - studied marine engineering at Chalmers University, Gothenburg from 1973-1977. Thereafter he joined Sjöfarts-verket and stayed for 13 years until 1990 when he became head of BV-Sweden. Anders Wirstam - born 1942 - testified to having had 28 years of experience when being interrogated in November 1994 and has been with Shipinspec Stockholm from 1966-1969 under Ulf Beijner.

Forsberg and Hobro contacted Ulf Beijner, then still the head of Shipinspec's inspection office Stockholm, on 24.11.92. According to a memo made by Ulf Beijner after the meeting they outlined their plans to replace the NORD ESTONIA by the ESTONIA, including the new companies structures, flag of vessel, Estonian crew and time schedule. They also asked whether Shipinspec could assist B.V. in the take-over procedure which was promised. The respective memo by Ulf Beijner is attached - together with an office translation - as Enclosure 6.4.117.
Accordingly N&T did not just request assistance for B.V. in general, but also requested that Shipinspec should carry out the so-called "2/90 inspection" after the take-over in Tallinn, which was also accepted. This "2/90 inspection" had then already been replaced by official "Regulation 1/92" which came into force on 15 April 1992 by order of the then head of Shipinspec, Safety Chief, Bengt-Erik Stenmark. Regulation 1/92 together with an office translation is attached as Enclosure 6.4.118. It reveals that the main issue of this regulation is fire-fighting and lifeboat drills respectively the training of crews and passengers in respect of the above and it is quite obvious that this regulation had been drafted under the influence of the SCANDINAVIAN STAR catastrophe. It further reveals that the stated controls and exercises had and have to be carried out on all Swedish flag vessels and all other vessels calling at Swedish ports. In addition, it is required that passenger vessels regularly calling at Swedish ports have to undergo a "1/92 inspection" with acceptable results before the vessel takes up service. Whilst in service the vessel has to undergo continued inspections in intervals determined by Shipinspec, however, at least once a year.

Part of the Regulation 1/92 are the attachments 1 and 2, i.e. the "Report", and the "Guidance to Surveyors on Procedures for Operational Control of Ships". Both are attached as Enclosures 6.4.119 and 6.4.120.
In particular the "Guidance to Surveyors on Procedures for Operational Control of Ships", which draws attention to the negative role the human element has played in shipping disasters in the past, had been developed to avoid what did take place only 20 months later on board of MV ESTONIA, a vessel which had been "carefully" checked by inspectors of Shipinspec before taking up her trade and which thereafter had called at Stockholm every second day.
In any event, in addition to those "inspections" the vessel had to be visited frequently by the Classification surveyor Anders Wirstam since ESTONIA participated in the "Continuous Survey System" of B.V., i.e. 1500 items had to be checked during 5 years, viz. 300 per year. For details see Subchapter 9.1.

Further on behalf of E.N.M.B. the same B.V. surveyor had to

- carry out the Load Line Surveys
- examine all certificates
- inspect social rooms / cabins / passenger accommodations
- inspect lifesaving and fire-fighting equipment
- inspect navigation instruments
- issue Passenger Ship Safety Certificate (annually), thereby confirming that the vessel met SOLAS requirements.

Obviously quite a substantial job for one man on a vessel like the ESTONIA. Further details can be found in Subchapter 9.2.

After the companies' structure had been established and the basic agreements were made quite some activities developed between N&T and B.V. in connection with ESTONIA's documentation/certification, and it became very obvious that N&T behaved and was treated as if they were the owners. Nowhere in the relevant correspondence do E-Line, Estline or ESCO appear.
Note:

The respective files of B.V. head office, Paris could only be sighted very briefly and only until 16 June 1994.

Due to the change of flag and also because Estonia is signatory to the SOLAS Convention the vessel had to comply with a number of amendments to SOLAS 1974, which she apparently did not or, at least, B.V. and N&T were uncertain whether she did.
They found out, for example, that in 1985 the duck tail had been fitted and that at the end of 1990/beginning of 1991 ca. 85 ts. of steel plates had been built-in in way of the accommodation and that subsequently an inclining experiment was carried out by Ship Consulting Oy, Turku, because according to SOLAS - Chapter II-1, Regulation 22, paragraph 2, the following is required:

»2 Where any alterations are made to a ship so as to materially affect the stability information supplied to the master, amended stability information shall be provided. If necessary the ship shall be re-inclined.«

In addition, since 1991 SOLAS requires in paragraph 3 of the same regulation:

»3 At periodical intervals not exceeding five years, a lightweight survey shall be carried out on all passenger ships to verify any changes in lightship displacement and longitudinal centre of gravity. The ship shall be re-inclined whenever, in comparison with the approved stability information, a deviation from the lightship displacement exceeding 2% or a deviation of the longitudinal centre of gravity exceeding 1% of L is found or anticipated.«

The full wording of SOLAS - Chapter II-1, Regulation 22, is attached as Enclosure 6.4.121.

Based on the results of the inclining experiment carried out in January 1991 Ship Consulting Oy drew up a revised "Trim and Stability Booklet" dated 20.01.91, which was stamped "Approved" by the F.B.N. on 23.01.91 and which is attached as Enclosure 3.4.86. It is based on the initial one provided by Meyer Werft for the newbuilding VIKING SALLY. Ship Consulting Oy, however, found that the centre of gravity (CG) - in their opinion - was too far astern which had the following consequences:

(a) the vessel had a permanent stern trim which was compensated by filling up ballast tank 2;
(b) the A/Amax value was more than 95% if calculated on a stern trim of 0.40 m; if the calculation was made on even keel the Amax value was below 95%, but the margin line was submerged.

Note:

The A/Amax value is obtained by summarising the damage stability calculations with 1 and 2 compartments flooded, based on IMO Resolution 265 by means of a probabilistic method.

All this was not mentioned in the "Trim and Stability Booklet" made by Ship Consulting Oy, dated 20.01.91.
This "Trim and Stability Booklet" as well as another calculation by Ship Consulting Oy without date concerning the influence of the duck tail was received by N&T from the previous owners and sent to B.V. by letter of 07.12.92.
Upon request of N&T Meyer Werft sent to B.V. by letter of 23.12.92 various drawings and a Meierform, Bremen calculation dated 17.10.92 concerning the "Floodable length criteria numeral factor of subdivision".
By letter of 19.01.93 (i.e. after take-over of the vessel) BV-Paris (DuPont) confirmed to BV-Gothenburg:

BV-Paris continued by stating:

"We assume that owners are aware of SOLAS 1974 and amendments."

Note:

B.V. could correctly assume that the owners, i.e. N&T, whom B.V. considered to be the owners, were aware of SOLAS 1974 and amendments as the chief inspector Ulf Hobro, responsible for the ESTONIA, was an educated/trained ship safety inspector from Sjöfartsverket (see Enclosure 5.2.109 and Subchapter 5.2 above).

Attached to this letter was the circular letter 1080 SMS dated 09.09.1987 concerning

According to Ship Consulting Oy, Turku, BV-Paris discovered the deficiencies stated above under (a) - (c) after having reviewed the stability documentation submitted by N&T and others and consequently declared the "Trim and Stability Booklet" dated 20.01.91 "temporary", instructed N&T to order a new "Trim and Stability Booklet" including all criteria plus Amax calculation (which they did with Ship Consulting Oy) and instructed BV-Sweden just to issue "temporary" PSSC's and Load Line Certificates as long as the "Trim and Stability Booklet" would be "temporary". This required inter alia Anders Wirstam to carry out Load Line Surveys every 3 months, or at least, issue new "temporary" L.L. Certificates every 3 months.
Based on the present level of information of this 'Group of Experts' there is no indication of any involvement of Sjöfartsverket in this particular part, although it can be expected that the vessel's stability documentation had been checked, because according to the "Guidance to Surveyors on Procedures for Operational Control of Ships" (Enclosure 6.4.120) item 2.4., the surveyor had the following rights:

»Damage Control Plan
The surveyor may determine if a damage control plan is provided on a passenger ship and whether the crew are familiar with their duties and the proper use of the ship's installations and equipment for damage control purposes.
The officers may also be asked to explain about the boundaries of the watertight compartments, the openings therein with the means of closure and position of any controls thereof and the arrangements for the correction of any list due to flooding.
The officers should have a sound knowledge of the effect on trim and stability of their ship in the event of damage to and consequent flooding of a compartment and counter measures to be taken.«

The B.V. head office files also reveal the following:

- Fax Ship Consulting Oy dated 28.03.94:
»MSC/Cir.1574
Damage stability calculation for "Estonia"
mean draught: 5,55 m, trim: 0,57 m; GM 1,55 m
cross-flooding assumed on empty tanks 16A + 15A
freshwater tanks 4A + 4B, heeling tanks 13 + 14
(heeling tanks about 50% filled).
The side casings on A-deck forward and aft are assumed to be weathertight.«

Note: Here was a handwritten remark on the fax: "to be dealt with".

The "side casings" on A-deck = car deck are the "side houses" which were not weathertight because of the openings in both front bulkheads for the lugs and hooks of the hydraulic and manual side locks of the visor. This was acceptable from the point of view of the Load Line Convention because the "side casings" were considered to be closed structures above the bulkhead deck. Also SOLAS 1974 - II-1, Rule 71 (margin line condition) excluded the theoretical flooding of the deck and therefore such openings remained without closures in those years. Moreover, as long as the visor remained weathertight no water could penetrate these openings anyway, because they were located inside the rubber packings of the visor at both front bulkheads. As soon as the visor started to "leak" and became filled with water, these openings became a problem because they extended from about 300 mm above the 3rd stringer level to the 2nd stringer level which is within the area of watermarks visible inside the visor. Behind the openings there was a void space located between A-deck and B-deck, which was accessible only through an opening in B-deck with a sill of 200 mm height, but without cover. It is unknown to this 'Group of Experts' whether the handwritten remark "to be dealt with" on the fax dated 28.03.94, i.e. 6 months before the casualty, had been followed up and, if so, to what effect.

- In a further fax dated 30.03.94 from BV-Paris to BV-Gothenburg it is stated:

»re: Compartment 10
- the 500 mm butterfly valve operated from bridge between tanks 13 and 14 is not large enough. Valve has to be calculated according to A.266;
Note: Tanks 13 and 14 are the heeling tanks.
- down flooding ducts mentioned;
- trim always to be 0,6-0,75 m by stern;
- as noted in original stability booklet down flooding ducts are arranged in tweendeck
(deck below A-deck, i.e. 1st deck);
File ends 16.06.94.

In addition, the following information could be taken from the files of BV-Paris:

- Letter BV-Paris to BV-Gothenburg:

»re: cross-flooding between heeling tanks. For this purpose we need to know type and section of this connection, i.e. dissymetric flooding in compartment 10 (85-98) 1 m² hole to be made.«

- The damage stability calculation by Ship Consulting Oy proved that there was some difficulty to pass the criteria.

Although these information relating to the time after the take-over are not strictly in line with the structuring of this report they have to be mentioned here already to demonstrate:

(a) the deep involvement of the B.V. head office, Paris and
(b) the obvious fact that B.V. and N&T had some problems with the fulfilment of SOLAS requirements concerning stability criteria which were not solved at the time when the vessel sank.

In summary it can be concluded that B.V. and N&T obviously still had serious problems after the vessel had been in her new service for more than 1 year.
At a meeting with Capt. Hummel in July 1996 Veli Matti Junnila of Ship Consulting Oy, who had made the calculations for the old Trim & Stability Manual dated 20.01.91 and who was working on the new one upon instructions of N&T at the time of casualty, gave the following comments:

- When rechecking the intact and damage stability in the light of the new requirements B.V. found out that the Centre of Gravity (CG) was too much astern. For this reason she had always stern trim.
- To correct this and to reduce the swell in the archipelago, the duck tail was fitted, which indeed allowed a reduced stern trim and increased the GM because the waterline area was increased. Also the damage stability was improved because the duck tail created more buoyancy in damaged condition.
- The problem, however, was the margin line which is a theoretical line 3 inches or 76 mm below bulkhead deck = car deck. This line must not be submerged in the final stage of the flooding of two compartments - a requirement since SOLAS 1965 - a condition which the ferry did fulfil only with stern trim.
- As the first Stability Booklet as well as the second one issued 20.01.91, did not indicate the stern trim requirement and further, did not take into account the duck tail, the built-in 85 tons of steel and, finally, also the stabilisers, B.V. demanded a new "Trim and Stability Booklet" and declared the old one "preliminary".
- He was still working on this booklet when the casualty occurred.
- The Stability Booklet of 20.01.91 is based on the actual inclining experiment of 11.01.91 when the duck tail was fitted and the 85 ts steel were built-in already.

Note: According to the amended SOLAS 1974 - Chapter II-1, Regulation 22, since 1991 passenger vessels have to perform inclining experiments at least every 5 years (see Enclosure 6.4.121).

- That the cross-flooding valve between the heeling tanks 13 and 14 - a 500 mm butterfly valve operated from the bridge - was not large enough to comply with the requirements of IMO Resolution A.266 (Enclosure 6.4.122).

Note: This valve had previously been connected to the WT-doors, i.e. when the WT-doors were closed this valve opened automatically. Reportedly this connection had been removed whilst the vessel was owned by Silja, however, there were rumours that the Estonians had re-established the connection.